This 11-page Welding & Cutting Safe Work Method Statement (SWMS) provides the typical safety controls and possible hazards associated with welding, thermal cutting, and related hot work activities. Developed by WHS experts, this pre-filled and ready-to-use template helps you identify and manage key risks such as fire, explosion, toxic fumes, electrical hazards, manual handling, and exposure to heat and glare.
 
Fully aligned with Australian WHS regulations, this SWMS is suitable for all states and territories and can be easily customised with your company name, logo, and site-specific details. It’s designed to save you time and support your business in maintaining compliance while keeping your team safe and informed.
 
Who This SWMS Is For
This SWMS is ideal for businesses and contractors involved in welding, cutting, or hot work activities, including:
Construction companies
Fabrication and manufacturing workshops
Maintenance and repair contractors
Metalworking and engineering firms
Automotive and mechanical services
Mining, oil, and gas industries
 
What This SWMS Covers
This template includes detailed procedures, hazards, and control measures for safe welding and cutting operations, such as:
Planning and preparation - conducting site-specific risk assessments, obtaining hot work permits, and ensuring work areas are free from flammable materials
Equipment safety - inspecting welders, leads, and PPE before work and ensuring compliance with Australian Standards (AS 1674)
Managing fire and explosion risks - isolating work areas, providing fire suppression equipment, and complying with confined space protocols where applicable
Gas and fume safety - ensuring adequate ventilation, using respirators when required, and following Safety Data Sheets (SDS) for gases
Electrical safety - isolating power supplies, using compliant equipment, and preventing contact with moisture
Personal Protective Equipment (PPE) - specifying protective gear, including face shields, welding masks, gloves, respirators, and high-vis clothing
Manual handling and fatigue - safe lifting techniques, hydration protocols, and fatigue management during prolonged work
Emergency response - procedures for fire, equipment failure, injuries, and first aid requirements
 
What’s Included in Your Template
Hot Work Permit integration
HRCW selection table
Risk assessment guidelines and risk rating calculator
Step-by-step welding and cutting procedures
Possible hazards and corresponding control measures
PPE requirements
Plant and equipment lists
Relevant legislation, codes of practice, and Australian Standards
Worker sign-off page
 
 
This Welding & Cutting SWMS is an invaluable tool for documenting your WHS systems effectively. Designed for easy editing and customisation, it adapts seamlessly to your operational needs - making it an essential part of your safety management toolkit.
 
Perfect for tenders, safety audits, and day-to-day operations, this SWMS saves you time and effort while helping your business stay safe and compliant.
 
Get your Welding & Cutting SWMS today and start using it instantly!