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Comprehensive WHS Framework

Developed in line with Australian regulations.

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Fully Editable

Supplied as a fully editable Word document.

​2026 Editions

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This Mortar Mixing and Handling Risk Assessment/JSA (Job Safety Analysis) is pre-filled for setting up a mixing station, batching cement, lime and sand, and moving mortar to the bricklayers. It covers 24 activities, from the crystalline silica risk assessment to cleaning the mixer, slurry disposal and emergency response, with the hazards, control measures and risk ratings before and after controls for each. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.

 

Who it's for

  • Bricklayers and blocklayers on residential and commercial jobs

  • Labourers and trade assistants on masonry jobs

  • Stonemasons and renderers who mix their own mortar

  • Builders and landscapers building masonry and retaining walls

A risk assessment, also called a JSA, JSEA or task risk assessment, records the hazards of a task and how you control them. If the task is part of high risk construction work, the law requires a SWMS for that work, so use our Mortar Mixing and Handling SWMS instead.

 

Use it to

  • Show clients, insurers and auditors how you manage the risks

  • Apply for tenders, contracts and supplier panels

  • Get through prequalification with Avetta, Cm3 and other contractor portals

  • Induct new workers and train them in the task

 

What this risk assessment covers

  • Crystalline silica risk assessment before mortar work starts

  • Setting up the mixing station away from traffic, powerlines and drains

  • Unloading and storing cement, lime, sand and admixtures

  • Mixer inspection, guarding, electrical safety and refuelling fuel-powered mixers

  • Silica and cement dust when charging the mixer, and eye injury from lime

  • Manual handling of bags, the mixer and loaded barrows

  • Entanglement at the drum and safe jam clearing

  • Mix consistency, so weak or retempered mortar doesn't lead to wall failure

  • Cement burns and dermatitis from wet mortar, and admixture and acid handling

  • Raising mortar onto scaffold, heat, wind and working near other trades

  • Cleaning the mixer and keeping wash water and slurry out of stormwater

  • Emergency response to cement burns, entanglement, eye injury, electric shock or fire

 

What's included

  • Hazards and control measures for 24 work activities

  • Risk ratings before and after controls, with a 5x5 risk matrix and the hierarchy of controls

  • PPE requirements checklist

  • Plant and equipment list, materials, maintenance checks and the training each worker needs

  • Relevant Australian Standards, including AS/NZS 3012 for construction site electrical installations and AS/NZS 1715 for respiratory protection

  • Crystalline silica training and respirator fit testing before mortar work starts

  • Site specific hazards section for anything unique to your job

  • Further controls action plan to track anything still to be done

  • Worker sign-off sheet and worker consultation record

 

Why use this template

  • Saves hours compared with writing a risk assessment from a blank page

  • Covers the most common hazards and control measures for this work, ready to use out of the box

  • Fully editable, so you can add, remove or change anything to suit your workplace and how your team works

  • Helps your business stay compliant, with risk ratings, an action plan, worker sign-off and consultation records already set up

  • Comes with a step-by-step implementation guide

 

How it works

  1. Buy online and download straight away. You'll also get an email with your link.

  2. Add your logo, ABN, area and site details.

  3. Check it suits your workplace and task, edit anything you need to, and consult your workers before you finalise it.

  4. Brief your team and collect signatures.

 

Common questions

Do I need a SWMS or a risk assessment for mortar mixing?

A SWMS is legally required when the job is high risk construction work, for example mixing on a site where powered mobile plant is moving, raising mortar onto scaffold where someone could fall more than 2 metres, or working next to a road in use. Outside those situations a SWMS isn't mandatory, but you still have to manage the risks, and a risk assessment or JSA is a practical way to record how. Builders, head contractors and prequalification portals often ask for one either way. If the job is high risk construction work, use our Mortar Mixing and Handling SWMS instead.

Does it cover silica dust from mixing mortar?

Yes. It covers the crystalline silica risk assessment before work starts, dust controls when tipping dry cement and sand into the drum, respirator fit testing, and crystalline silica training for workers.

Can I change it?

Yes. It's a Microsoft Word file, so you can add, remove or change any hazard, control or rating, and add your own logo and details.

Does it suit my state?

Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.

What if it doesn't suit my work?

You're covered by our 30-day money-back guarantee if it isn't fit for purpose.

Risk Assessment/JSA - Mortar Mixing and Handling

$69.95Price
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Important Disclaimer: All products are provided under licence for your internal business use only and are not legal advice. It is your responsibility to ensure the product is suitable for your intended purpose. We recommend obtaining independent professional advice before use. By purchasing or downloading, you agree to our Terms & Conditions. Australian Consumer Law rights apply.

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