This CNC Router Operation SOP (Safe Operating Procedure) covers setting up and running a CNC router to cut and machine timber, particleboard, MDF and other board products in a joinery or cabinet workshop. It covers pre-start and emergency stop checks, dust extraction, securing material, setting the work datum, dry runs, monitoring the cutting cycle, isolating for tool changes and jams, and shutdown. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.
Who it's for
Joinery and cabinet making workshops
Kitchen and wardrobe manufacturers
Shopfitters
Sign makers and fabricators
Furniture manufacturers
Use it to
Train and induct workers in exactly how you expect the task to be done
Keep a clear reference at the machine, in the vehicle or on site
Record competency with the built-in sign-off
Show clients, insurers and auditors your safe work methods are written down
What this SOP covers
Contact with the moving cutting head, spindle or router bit
Crush from gantry, tool changer or clamping movement, including setup errors
Being struck by ejected offcuts, chips or a broken tool
Cuts from sharp router bits, blades and swarf
Wood and MDF dust affecting eyes, skin and lungs
Hearing damage from high noise levels during cutting
Manual handling of sheet material and finished components
Electric shock from damaged cabling or electrical components
What's included
9 pre-operational checks, from guarding, interlocks and the emergency stop to dust extraction, tooling, material hold-down and the cutting program
An 11-step operating procedure covering homing, the work datum, dry runs, staying clear of the cutting envelope, faults and paused programs
Isolation and energy control for electrical supply, pneumatic clamping and tool change systems, and automated gantry movement
7 shutdown, housekeeping and post-operation steps
Emergency actions for contact with the cutting head, ejected material, unexpected movement, dust extraction failure and fire
PPE checklist and a list of related documents
Competency acknowledgement and worker sign-off
Space for your logo, SOP number, version and review dates
Why use this template
Saves hours compared with writing an SOP from a blank page
Written as clear, numbered steps that workers can follow on the job
Fully editable, so you can match it to your equipment, site and how your team works
The competency sign-off gives you a training record from day one
How it works
Buy online and download straight away. You'll also get an email with your link.
Add your logo, company name, SOP number and dates.
Check it suits your equipment and site, and edit anything you need to.
Train your workers and have them sign the competency acknowledgement.
Need more than one SOP?
This SOP is also included in the Ultimate Joinery & Cabinet Making SOP Bundle. At $197 for the whole bundle, it works out much cheaper than buying SOPs one at a time.
Common questions
Can operators wear gloves while running the router?
No. Gloves are for handling and loading material only, and come off before operating the controls or working near the rotating cutting head.
Is a software pause safe for changing bits?
No. The SOP says not to rely on a pause or hold function, and to isolate and tag out the main power before tool changes, clearing jams or adjustments.
Does it cover cabinet installation?
No. Delivery and on-site installation of finished cabinetry is covered by its own SOP, as are hand tool inspection and plant pre-start checks.
Can I change it?
Yes. It's a Microsoft Word file, so you can add, remove or change any step, check or hazard, and add your own logo and details.
Does it suit my state?
Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.
What if it doesn't suit my work?
You're covered by our 30-day money-back guarantee if it isn't fit for purpose.
