This Conveyor Blockage Clearing SOP (Safe Operating Procedure) covers finding and clearing blockages, jams and spillage on belt, roller and screw conveyors, including transfer points, chutes and hoppers. It sets out a six-stage isolation and lockout process, using the right clearing tools instead of hands, keeping clear of pinch points and run-out zones, refitting guards and restarting safely. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.
Who it's for
Manufacturers and processing plants
Warehouses and distribution centres
Quarries, mines and recycling facilities
Food and beverage production businesses
Packaging and bottling operations
Grain, feed and bulk handling sites
Use it to
Train and induct workers in exactly how you expect the task to be done
Keep a clear reference at the machine, in the vehicle or on site
Record competency with the built-in sign-off
Show clients, insurers and auditors your safe work methods are written down
What this SOP covers
Entanglement in belts, rollers, pulleys and drive chains
Crush or amputation at nip, pinch and transfer points
Being struck by material that releases suddenly when a blockage clears
Electric shock or unexpected start-up without correct isolation
Manual handling of jammed, heavy or awkward material
Cuts from damaged belting, sharp edges and metal fragments
Slips and trips on spilled material, dust and debris
Falls into open pits, hoppers, chutes or trenches
What's included
7 pre-operational checks, from identifying the blockage from a safe position to checking clearing tools, stop controls and isolation points
An 8-step clearing procedure covering designated tools, pinch points, sudden release, inspection for damage and confined space entry
Six-stage isolation covering electrical, pneumatic, hydraulic and gravity energy, personal locks and danger tags, and testing isolation
7 shutdown, housekeeping and post-operation steps
Emergency actions for a conveyor that won't stop, unexpected restarts and workers caught or entangled
PPE checklist and a list of related documents
Competency acknowledgement and worker sign-off
Space for your logo, SOP number, version and review dates
Why use this template
Saves hours compared with writing an SOP from a blank page
Written as clear, numbered steps that workers can follow on the job
Fully editable, so you can match it to your equipment, site and how your team works
The competency sign-off gives you a training record from day one
How it works
Buy online and download straight away. You'll also get an email with your link.
Add your logo, company name, SOP number and dates.
Check it suits your equipment and site, and edit anything you need to.
Train your workers and have them sign the competency acknowledgement.
Need more than one SOP?
This SOP is also included in the Ultimate Manufacturing & Industrial SOP Bundle. At $197 for the whole bundle, it works out much cheaper than buying SOPs one at a time.
Common questions
Can the emergency stop or pull cord be used as isolation?
No. The SOP is clear that an emergency stop or pull cord is not a substitute for isolation. Each worker applies their own lock and tag and tests the isolation before anyone enters the danger zone.
Does it cover entering a hopper or conveyor pit?
No. Where clearing requires entry into a pit, hopper or enclosed chute, workers don't enter until it's assessed and controlled under your confined spaces procedure.
Which conveyor types are included?
It covers belt, roller and screw conveyors, including the transfer points, chutes and hoppers that feed or discharge from them.
Can I change it?
Yes. It's a Microsoft Word file, so you can add, remove or change any step, check or hazard, and add your own logo and details.
Does it suit my state?
Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.
What if it doesn't suit my work?
You're covered by our 30-day money-back guarantee if it isn't fit for purpose.
