This Concrete Pump Setup & Line Handling SOP (Safe Operating Procedure) covers setting up and running a line pump or boom pump, from ground bearing checks and outrigger deployment to boom extension, hose control and wash-out. It covers overhead powerline distances, exclusion zones, crew communication, avoiding hose whip, releasing line pressure and clearing blockages without compressed air. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.
Who it's for
Concrete pumping contractors
Concreters running line pumps
Commercial and multi-storey builders
Civil and infrastructure contractors
Plant hire businesses supplying pumps with operators
Use it to
Train and induct workers in exactly how you expect the task to be done
Keep a clear reference at the machine, in the vehicle or on site
Record competency with the built-in sign-off
Show clients, insurers and auditors your safe work methods are written down
What this SOP covers
Boom or outrigger collapse from poor setup or ground bearing failure
Ground subsidence under outriggers on soft or unsupported ground
Boom contact with overhead powerlines
Uncontrolled release of pressurised concrete or air when clearing a blockage
Hose whip from trapped air, blockages or hose failure
Being struck by ejected concrete, fittings or clearing devices
Crush or entanglement at the boom, hopper grate and agitator
Miscommunication leading to unexpected pump start-up or boom movement
Manual handling of pipeline and hose sections
Concrete burns to skin and eyes, and pump noise
What's included
8 pre-operational checks, from licence and pump inspection to couplings, ground bearing, powerlines, exclusion zones and emergency stops
A 13-step operating procedure covering outriggers, boom extension, priming, hose control, hopper levels and blockage clearing
Isolation and energy control for hydraulic and line pressure, including depressurising before breaking couplings and tagging out controls
7 shutdown, housekeeping and post-operation steps
Emergency actions for blockages that can't be cleared, loss of stability, powerline contact and workers struck by concrete or hoses
PPE checklist and a list of related documents
Competency acknowledgement and worker sign-off
Space for your logo, SOP number, version and review dates
Why use this template
Saves hours compared with writing an SOP from a blank page
Written as clear, numbered steps that workers can follow on the job
Fully editable, so you can match it to your equipment, site and how your team works
The competency sign-off gives you a training record from day one
How it works
Buy online and download straight away. You'll also get an email with your link.
Add your logo, company name, SOP number and dates.
Check it suits your equipment and site, and edit anything you need to.
Train your workers and have them sign the competency acknowledgement.
Need more than one SOP?
This SOP is also included in the Ultimate Concreting SOP Bundle. At $197 for the whole bundle, it works out much cheaper than buying SOPs one at a time.
Common questions
Can compressed air be used to clear a blockage?
No. The SOP prohibits compressed air on a suspected or confirmed blockage. It's only used for approved cleaning of a line known to be clear, with the specified catcher fitted.
Does it include licence requirements?
Yes. Operators confirm their licence or verified competency for the pump, including boom or line operation, is current before setting up.
Does it cover placing and vibrating the concrete?
No. It stops where the concrete leaves the hose. Placement, raking and vibration are covered in our Concrete Pour & Placement SOP, and a site-specific SWMS is also needed for this work.
Can I change it?
Yes. It's a Microsoft Word file, so you can add, remove or change any step, check or hazard, and add your own logo and details.
Does it suit my state?
Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.
What if it doesn't suit my work?
You're covered by our 30-day money-back guarantee if it isn't fit for purpose.
