This Sprinkler Pipework Installation & Grooving SOP (Safe Operating Procedure) sets out how to install fire sprinkler pipework and use a roll-groover or cut-groover to prepare pipe ends for grooved couplings. It covers handling and hanging pipe overhead, working from ladders, EWPs and mobile scaffolds, grooving machine operation, fitting couplings, isolating the machine and hydrostatic pressure testing of new pipework. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.
Who it's for
Fire sprinkler installation contractors
Fire protection businesses
Mechanical and hydraulic services contractors
Commercial plumbing contractors
Fire protection apprentices and pipe fitters
Use it to
Train and induct workers in exactly how you expect the task to be done
Keep a clear reference at the machine, in the vehicle or on site
Record competency with the built-in sign-off
Show clients, insurers and auditors your safe work methods are written down
What this SOP covers
Falls and falling objects when hanging pipework overhead
Being struck by dropped pipe, fittings or hangers
Crush and nip injuries from groover rollers or cut-groover blades
Entanglement in rotating chucks and drive components
Lifting and manoeuvring lengths of pipe
Cuts from swarf, sharp pipe ends and grooved surfaces
Strain from repetitive overhead work
Eye injury from swarf and cutting fluid spray
Stored pressure and hydraulic energy during jams and testing
Pipe or fitting failure during hydrostatic pressure testing
What's included
9 pre-operational checks, from training and the fall protection plan to grooving machine guards, emergency stops, pipe ratings and handling aids
A 15-step operating procedure covering overhead installation, hanger spacing, preparing and grooving pipe ends, couplings and pressure testing
Isolation and energy control for the grooving machine's motor, drive rollers and hydraulics before clearing jams or changing rollers
7 shutdown, housekeeping and post-operation steps
Emergency actions for pipe or coupling failure during testing, uncontrolled water release and people caught in the grooving machine
PPE checklist and a list of related documents
Competency acknowledgement and worker sign-off
Space for your logo, SOP number, version and review dates
Why use this template
Saves hours compared with writing an SOP from a blank page
Written as clear, numbered steps that workers can follow on the job
Fully editable, so you can match it to your equipment, site and how your team works
The competency sign-off gives you a training record from day one
How it works
Buy online and download straight away. You'll also get an email with your link.
Add your logo, company name, SOP number and dates.
Check it suits your equipment and site, and edit anything you need to.
Train your workers and have them sign the competency acknowledgement.
Need more than one SOP?
This SOP is also included in the Ultimate Fire Services SOP Bundle. At $197 for the whole bundle, it works out much cheaper than buying SOPs one at a time.
Common questions
Does it cover tying into a live sprinkler system?
No. Isolating or impairing an existing live system isn't covered. Where new pipework connects to a live system, your fire protection system impairment and isolation procedure applies as well.
Does it include pressure testing?
Yes. It covers hydrostatic pressure testing of newly installed pipework, including filling slowly, venting air, holding the test pressure and fully depressurising before disconnecting.
Which grooving machines does it cover?
It covers both roll-groovers and cut-groovers used to prepare pipe ends for mechanical grooved couplings.
Can I change it?
Yes. It's a Microsoft Word file, so you can add, remove or change any step, check or hazard, and add your own logo and details.
Does it suit my state?
Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.
What if it doesn't suit my work?
You're covered by our 30-day money-back guarantee if it isn't fit for purpose.
