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Comprehensive WHS Framework

Developed in line with Australian regulations.

​Save Time & Money

Save hours of time &

frustration starting from scratch.

Fully Editable

Supplied as a fully editable Word document.

​2026 Editions

Latest editions available.

This Surface Preparation & Sanding SOP (Safe Operating Procedure) sets out how to prepare walls, timber, plaster and painted surfaces safely before painting or coating. It covers checking for lead-based paint, setting up dust extraction, scraping back loose paint, filling and patching, hand and power sanding, managing vibration and noise, and degreasing and cleaning surfaces ready for coating. It's written by WHS specialists, aligned to Australian WHS legislation, and fully editable in Microsoft Word.

 

Who it's for

  • Painting and decorating contractors

  • Builders and renovators

  • Property maintenance businesses

  • Plasterers and patching trades

  • Heritage restoration businesses

 

Use it to

  • Train and induct workers in exactly how you expect the task to be done

  • Keep a clear reference at the machine, in the vehicle or on site

  • Record competency with the built-in sign-off

  • Show clients, insurers and auditors your safe work methods are written down

 

What this SOP covers

  • Lead-based paint dust in older buildings or surfaces of unknown age

  • Dust from sanding timber, plaster, filler and old paint

  • Eye injury from dust, paint flakes and debris

  • Hand-arm vibration from orbital and palm sanders

  • Noise from powered sanding equipment

  • Repetitive scraping and sanding and awkward overhead postures

  • Cuts from scrapers, blades and sanding tools

  • Electric shock from damaged leads or sanders

  • Falls from ladders, trestles or platforms

 

What's included

  • 7 pre-operational checks, from training and lead paint testing to sander condition, dust extraction, access equipment and PPE

  • A 9-step operating procedure covering lead checks, containment, scraping, filling, sanding, changing discs, vibration breaks and degreasing

  • Isolation and energy control for disconnecting sanders before changing discs or clearing dust extraction hoses

  • 5 shutdown, housekeeping and post-operation steps

  • Emergency actions for suspected lead-based paint, breathing difficulty, eye injuries, cuts and dust fires

  • PPE checklist and a list of related documents

  • Competency acknowledgement and worker sign-off

  • Space for your logo, SOP number, version and review dates

 

Why use this template

  • Saves hours compared with writing an SOP from a blank page

  • Written as clear, numbered steps that workers can follow on the job

  • Fully editable, so you can match it to your equipment, site and how your team works

  • The competency sign-off gives you a training record from day one

 

How it works

  1. Buy online and download straight away. You'll also get an email with your link.

  2. Add your logo, company name, SOP number and dates.

  3. Check it suits your equipment and site, and edit anything you need to.

  4. Train your workers and have them sign the competency acknowledgement.

 

Need more than one SOP?

This SOP is also included in the Ultimate Painting SOP Bundle. At $197 for the whole bundle, it works out much cheaper than buying SOPs one at a time.

 

Common questions

Does it cover lead paint removal?

No. Where lead-based paint may be present, work stops and your lead paint identification and removal procedure is followed before any further scraping or sanding.

Does it cover spray painting?

No. Spray painting and the application of coatings are outside the scope. This SOP covers preparing surfaces ready for coating.

When should workers check for lead paint?

When a surface's age or history is unknown, or the building predates 1970, workers check whether it has been tested for lead before starting.

Can I change it?

Yes. It's a Microsoft Word file, so you can add, remove or change any step, check or hazard, and add your own logo and details.

Does it suit my state?

Yes. It's written to the model WHS laws and suits all states and territories, including Victoria under the OHS Act and Regulations.

What if it doesn't suit my work?

You're covered by our 30-day money-back guarantee if it isn't fit for purpose.

Surface Preparation & Sanding SOP

$19.95Price
GST Included

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What Our Clients Are Saying

Exceptional Service

Delivered exceptional service for our WHS document needs. The documents were highly professional, delivered promptly, and their customer service was excellent. They exceeded our expectations, making the process stress-free and efficient. We highly recommend Everything OHS and will definitely return for future needs. Thank you!”

Luisa Cubito
Urban Demolition

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“Very helpful and an impressively quick turnaround for a customised OHS manual. The interaction was seamless, and the provided document is aligned with the current regulations. Very happy, would highly recommend.”

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CombiTel

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“Would highly recommend Everything OHS for your business needs.  We reached out and received a reply straight away.  The service was quick and helpful and very happy to help.”

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Important Disclaimer: All products are provided under licence for your internal business use only and are not legal advice. It is your responsibility to ensure the product is suitable for your intended purpose. We recommend obtaining independent professional advice before use. By purchasing or downloading, you agree to our Terms & Conditions. Australian Consumer Law rights apply.

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